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Palm Oil Refining Plant Manufacturer
Spectec techno projects pvt ltd. Manufacturer, supplies, and exports highly energy efficient, customized, cost-effective, turnkey projects for Palm oil plant/ Palm oil processing plants with a focus on higher productivity lower operational cost, optimize the use of by-products, and relatively shorter payback period.
The oil palm tree’s fruit is used to make palm oil.
Palm oil is used to treat malaria, high blood pressure, high cholesterol, and cyanide poisoning, as well as to prevent vitamin A deficiency, cancer, brain disease, and ageing. Palm oil is used to help people lose weight and speed up their metabolism.
Palm Oil Refining Plant Process:
Continuous Gum Conditioning Cum Bleaching
CPO oil from storage tanks is directly pumped to the Retention Tank through inline mixer/High Shear Mixer, where calculated amount of phosphoric acid is added continuously by dosing system, oil before reaching to the Retention Tank passing through the Plate Heat Exchangers in PHE oil is getting heated through the outgoing hot bleached oil, this oil is further heated through the steam in PHE.
This process is called Continuous Gum Conditioning, after saturating Non-Hydratable gums, this oil is carried to the Oil Earth Mixer, after adding calculated amount of Citric Acid continuously by dosing system. Pre-calculated amount of bleaching earth is added in the Oil Earth Mixer this slurry is pumped to the bleacher.
After proper holding & mixing this oil is sent to the alternative operating set of PRESSURE LEAF FILTERS after this filtration oil is again filter by alternative operating set of polishing filters.
Benefits of Spectec’s Gum Conditioning / bleaching Section:
- Oil Earth Mixer is specially designed with higher mixing speed which ensures quick & effective mixing.
- Continuous Bleacher is a combination of Dry & Wet bleaching which makes it multipurpose.
- Simple & low maintenance automations.
Continuous TFT Deodorizing Section
Deodorizing is the Distillation process in which fatty acid is distilled from oil, under high temperature condition and in presence of high vacuum, with the help of sparging & agitation steam. Further this fatty acid in vapors form is condensed & recovered in liquid form by the vapors scrubbing system.
De-waxed oil from intermediate storage tank is pumped by through the heat exchanger which is used only in start-up conditions. To heat the incoming cold de-waxed oil. Further it will be travel from oil to oil heat exchanger. Where de-waxed oil is getting heated by the outgoing hot refined oil. Then this oil is going to The Pre-Heator via. Peripheral coils of the regenerative heat exchanger which is the bottom compartment of the multipurpose deodorizer. In regenerative heat exchanger de-waxed oil flows through the coils & refined oil flows through the open space of the exchanger. In counter current manner, continuous steam agitation at open steam side assures continuous and maximum heat exchange.
Benefits of Spectec Deodorizing Section:
- Deodorization will take place at Low Temperature.
- Deodorizer is designed to operate on TFT design.
- Vacuum balance tray design ensures zero vapors logging i.e. effective distillation.
- Online fatty spraying also helps for zero vapor logging which ensures maximum vapor to carry to the scrubber without distilling in trays.
- Special de-aeration tray increases the heat exchanging efficiency, because of Zero dissolved air.
- Efficient re-generative heat exchanging trays ensures maximum heat recovery and addition deodorizing time.
- Counter current flow (oil / steam) designs increase the tray efficiency for better Deodorization & Distillation.
- Vacuum sealing arrangement for power failure.
- Simple & low maintenance automations.
Vapors Scrubbing
The volatile matters consisting of free fatty acid and other odoriferous substances stripped from the deodorizer are led to the vapor scrubber (E-707) located at the outside of the deodorizing column. In the scrubber volatile material rises through the bed of pall rings and meets liquid fatty acid sprayed from the top. Vapors are condensed, cooled, and then recalculated to condensed fresh vapors. Excess distillate collected is led to the storage tank, whenever high level reached in storage space below the scrubber. Fatty acid scrubber is specially designed for minimum carryover of fatty materials, to the vacuum system.
Continuous Fractionation
SPECTEC offers a wide range of batch & continuous Fractionation Plants.
Fractionation is the fully reversible modification process. It is basically, a thermo-chemical separation process in which a multi-components mixture is physically separated in to two or more fractions with distinct physical & chemical properties. They can be based on a difference in solidification, solubility, or volatility of different compounds.
SPECTEC’s Fractionation plant is a custom design to allow you to achieve selective crystallization of different triglycerides in edible oil. This is a plant you can count on producing stable & filterable crystals giving you a product to fit your quality standards and market requirements. SPECTEC’s system is designed to process Palm oil.
Benefits of Spectec Crysto Tower Fractionation Section:
- Low steam & power consumption.
- Controlled cooling & efficient automation ensures more yield.
- Special design ensures best Crysto Tower crystallization.
- Simple & low maintenance automations.
- Low floor space utilization.
