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Cattle, Poultry Feed Process Plant Manufacturer
Raw Material intake
All the solid ingredients packed in bags for feed production would be transported to the plant site. Their materials will be stored in a store godown. According to requirement these material will be dumped manually in dumping hopper and conveyed to the pre-cleaner through the mechanical conveyor system.
Pre-Cleaning
Pre-cleaning is a process of removing unwanted material from our ingredients. As we receive the material, there will be possibility of having unwanted material such as iron pieces, jutes thread, oversize pieces which can jam the silos\ system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transferred to silos through mechanical conveyors and elevators.
Batching
Batching is the process of combining each and every material in a proportioning ratio called feed formula. It is a very important process for every feed plant. A better and accurate ration of material will give a better quality and a fully nutrients feed. This batching process may be computerised or may have a manual control room.
Grinding
Mixing
Conditioning
Palleting
- Feed formula
- Die configuration
- Quality of Granding
- Qualityofconditionin
Cooling
Cooling is a process of removing heat. As we know during conditioning we add heat and moisture and also through palleting process heat generates by extrusion process. But the pallet should have a standard moisture and heat to attain its life of storage and make it safe from fungus. So we have to remove extra heat and moisture from the pallet. All this is done with the help of a well designed counter flow cooler. Here we use atmospheric air to cool the pallet.
Crumbling
Crumbling is a process in which pallets after cooling is broken in to small pieces to make it suitable for small chicks or hens. When there is no need of crumbling, we by-pass the feed directly to the screen with the help of By-pass Mechanism. A well designed crumbier should have capability to break the pellets without making much fines.
Screening
Product coming out of crumbier is or is in pellet form,(if we use by-pass) or in crumb form, they are required to screen to remove fines and oversize particles. A double deck screeners are used to remove both fine and oversize particles. Fines are directed to pallet mill for repalleting while oversize particles are directed to crumbier for reprocessing. A well desired screener should have capability to remove fine and oversize to a desired percentages, And it should not be clog frequently.
Bagging
Application
